OEE, Performance & Loss Analysis

Many companies already capture production data, downtime or performance metrics. Yet it often remains unclear whether this data is truly reliable and whether the right measures are derived from it.

An OEE analysis is only as good as its foundation: Which data is captured? Are disruption reasons unambiguous? Do employees and managers understand the metrics? And do the analyses actually lead to concrete improvements?

I support you in building, reviewing and further developing OEE, performance and loss data so they become a reliable basis for operational steering.

OEE, Performance & Loss Analysis

Together with you, I analyse how performance, downtime and quality data are captured, evaluated and used today. The focus is not only on the OEE metric itself, but on the entire foundation behind it: data capture, equipment structure, disruption-reason logic, responsibilities, analysis and deriving measures.

The goal is a system that not only makes losses visible, but also shows clearly where they arise, who can influence them and which measures make sense.

This turns a mere metric into a reliable steering foundation for production, maintenance, quality and operational leadership.

Do you need support?

When this service makes sense

  • Production data is captured, but its relevance for steering is unclear.
  • Disruption reasons are too general or used inconsistently.
  • OEE, downtime or quality losses are reported, but lead to too few concrete measures.
  • Employees and managers interpret metrics differently.
  • There is no clear link between data, causes and operational improvement.
  • Existing systems such as Fastec, Ekhosoft, PLC data or Excel provide data, but are not yet used effectively for steering.

What you gain from it

  • A reliable foundation for OEE, performance and loss analyses.
  • Clearer disruption-reason structures and better data quality.
  • A better understanding of how metrics are created and how to use them.
  • Transparency on where performance, quality or availability are actually influenced.
  • A stronger basis for measures, prioritisation and responsibilities.
  • An OEE system that not only reports, but supports operational improvement.